Electric forklift trucks have become increasingly prominent due to their significantly lower lifetime ownership costs and zero-emission operation. For businesses looking to modernise their material handling equipment while meeting environmental targets, electric forklifts represent the most future-proof investment. At AFTT, we provide fully accredited forklift training courses on a range of lift trucks across London and the South-East, helping operators stay compliant with the latest HSE regulations while maximising the benefits these vehicles offer.
TL;DR
- Electric forklifts are battery-powered lift trucks that produce zero emissions at the point of use, run quietly and typically give 8-10 hours of operation per charge.
- They usually cost more to buy but less to own, with lower running and maintenance costs and a lower total cost of ownership over ten years than diesel.
- There is no “forklift licence”: operators need recognised training and a valid certificate, and certification is by truck type, not power source.
- Moving from diesel to electric usually needs conversion training, even for experienced operators, because the truck handles differently.
- Training follows the HSE three-stage model, basic, specific job and familiarisation, with refreshers recommended every 3 to 5 years.
- AFTT is an AITT-accredited training provider delivering recognised certification that meets HSE requirements across London and the South-East.
What Is an Electric Forklift Truck?
An electric forklift truck is a lift truck powered by a rechargeable battery instead of a combustion engine, giving zero emissions at the point of use and quiet operation. Electric forklift trucks, classified as B I industrial trucks, are powered by rechargeable batteries rather than internal combustion engines. Unlike their diesel or LPG counterparts, electric forklifts draw their power from large lead-acid or lithium-ion battery packs that typically provide 8-10 hours of continuous operation before requiring recharging.
These battery-powered vehicles deliver instant torque and precise control whilst producing zero direct emissions during operation. The absence of a combustion engine also means electric forklifts run significantly quieter than traditional fuel-powered alternatives, making them particularly suited to indoor environments where air quality and noise pollution are concerns.
What types of electric forklift are available?
Electric forklifts come in several configurations, from three-wheel and four-wheel counterbalance trucks to pallet trucks, reach trucks and very narrow aisle machines, each suited to a different task. Several configurations of electric forklifts are available to suit different operational requirements:
- Three-wheel electric forklifts: Offer enhanced manoeuvrability in confined spaces with a tighter turning radius, ideal for narrow aisles and small warehouses.
- Four-wheel electric forklifts: Provide greater stability for heavier loads and outdoor applications, though with slightly reduced manoeuvrability.
- Articulated electric forklifts: Feature a pivoting mast design allowing for extremely narrow aisle operation whilst maintaining good load capacity.
- Electric pallet trucks (EPT and LLOP): Low-profile units designed specifically for pallet movement, available in pedestrian, stand-on and ride-on configurations.
- Reach trucks: Designed for high-density storage with extending forks reaching into racking systems, typically operating in 2.5-3 metre aisles with excellent lift heights.
- Very Narrow Aisle (VNA) trucks: Specialised equipment operating in aisles as narrow as 1.6 metres, often wire-guided, maximising storage density with exceptional lift heights.
What are the key benefits of electric forklifts in 2025?
The main benefits are zero emissions, lower running and maintenance costs, cleaner and quieter workplaces and greater operator comfort, which is why more businesses are switching. The advantages of electric forklifts have become even more pronounced in 2025, with several factors making them increasingly attractive investments:
- Zero emissions during operation, supporting corporate carbon reduction targets and compliance with expanding low-emission zones
- Lower running costs, with electricity remaining substantially cheaper than diesel or LPG per operating hour
- Reduced maintenance requirements due to fewer moving parts and no engine servicing
- Improved indoor air quality for warehouse staff, eliminating exhaust fumes entirely
- Quieter operation, reducing workplace noise levels and associated health risks
- Enhanced operator comfort with reduced vibration and heat generation
- No fuel storage requirements, eliminating associated safety concerns and storage costs
How do electric and diesel forklifts compare?
Electric forklifts generally cost more to buy but less to run and maintain, and they are far better suited to indoor work, while diesel is cheaper up front and stronger for heavy outdoor duty. The table below sets out the main differences.
| Factor | Electric Forklift | Diesel Forklift |
|---|---|---|
| Initial purchase cost | Higher (£20,000-35,000) | Lower (£15,000-28,000) |
| Running cost per hour | £1.80-£2.50 | £4.00-£6.00 |
| Maintenance cost (annual) | £800-£1,200 | £1,500-£2,500 |
| Battery/fuel replacement | Every 5-7 years (£3,000-£5,000) | Daily refuelling |
| Indoor suitability | Excellent | Poor (ventilation required) |
| Noise level | 60-70dB | 85-95dB |
| Typical lifespan | 10-12 years | 8-10 years |
| Total cost of ownership (10yr) | Lower overall | Higher overall |
For more details about the difference between electric, diesel, and LPG lift trucks, check out our forklift truck comparison guide.
Do You Need a Different Licence?
No, there is no separate electric forklift licence, because there is no such thing as a legal forklift licence at all, what operators need is recognised training and a valid certificate. One of the most common misconceptions about forklift operation is the idea of a formal “forklift licence.” In reality, there’s no such thing. What operators receive is not a licence, but a certificate of training that confirms they’ve completed an approved course.
Also, according to HSE guidance, forklift certifications are categorised by truck model (counterbalance, reach, etc.), and not the power source, but conversion training and certification is recommended for operators previously certified on for example, a diesel counterbalance truck now looking to drive electric counterbalance forklifts in the workplace.
In short: you don’t need a forklift licence, you need recognised training, and a valid certificate to show you’ve completed it.
Which bodies set electric forklift training standards?
UK forklift training standards are set by recognised accrediting bodies working to the HSE’s ACOP L117 and PUWER 1998, and AFTT is an AITT-accredited training provider. In the UK, electric forklift training must comply with standards set by recognised accrediting bodies association (ABA) such as:
- RTITB (Road Transport Industry Training Board)
- ITSSAR (Independent Training Standards Scheme and Register)
- AITT (Association of Industrial Truck Trainers)
- LANTRA (Land Based Training Association)
These organisations set the standards for training in line with the HSE’s ACOP L117 and PUWER 1998 regulations. AFTT is an AITT-accredited training provider, so our courses give you recognised certification that meets HSE requirements.
For more information about forklift certification check out our various training courses.
What does electric forklift training involve?
Electric forklift training follows the HSE’s recommended three-stage approach: basic training, specific job training and familiarisation in the actual workplace. Our electric forklift training courses follow the HSE’s recommended three-stage approach:
- Basic training, covers fundamental operating principles, safety knowledge and practical skills required for safe operation without supervision. This includes:
- Pre-use inspections and battery management
- Safe operating procedures and weight assessment
- Load handling techniques specific to electric forklifts
- Understanding the truck’s controls and capabilities
- Stability principles and avoidance of common accidents
- Specific job training, focuses on the particular operating conditions and workplace-specific hazards:
- Site layout and restricted areas
- Local traffic routes and pedestrian zones
- Specific load types handled on site
- Battery charging and maintenance procedures
- Company policies and reporting procedures
- Familiarisation training, supervised application of knowledge in the actual workplace:
- Practical operation under normal working conditions
- Gradual introduction to more complex tasks
- Development of site-specific best practices
- Ongoing assessment and feedback
How long does electric forklift training take?
Training length depends on experience: novices typically need 3 to 5 days, experienced operators converting to a new truck need 1 to 3 days, and refreshers take about a day. Training duration depends on the operator’s previous experience and number in attendance:
- Novice operators: Typically 3-5 days (comprehensive programme)
- Experienced operators (conversion training): 1-3 days
- Refresher training: 1 day (recommended every 3-5 years)
All courses conclude with a formal assessment comprising:
- Theoretical test (multiple-choice questions)
- Pre-use inspection test (demonstrating proper safety checks)
- Practical operating test (observed operation with scoring against standardised criteria)
Successful candidates receive an operator certificate and registration valid for 3-5 years, depending on the accrediting body and employer requirements.
How much does electric forklift training cost?
Electric forklift training in the South-East is priced by course length and delivery location, with published day rates for up to three operators shown below. The investment in proper electric forklift training delivers significant returns through improved safety, efficiency and legal compliance. Current pricing for South-East England in 2025:
| Operator Training | Max Operators | Cost | Depot |
|---|---|---|---|
| 1 day operator training | 3 | £364 | £540 |
| 2 day operator training | 3 | £728 | £1,080 |
| 3 day operator training | 3 | £1092 | £1,456 |
| 4 day operator training | 3 | £1,456 | £2,160 |
| 5 day operator training | 3 | £1,820 | £2,160 |
On-site training at your location offers the advantage of training with your specific equipment and within your actual working environment. For bespoke quotations tailored to your specific requirements, contact our training team today.
What daily battery safety checks are needed?
Electric forklift batteries need a short set of daily checks, a visual inspection, electrolyte level, terminal condition, charge level and secure fitting, carried out before each shift. Electric forklift batteries require specific safety protocols and daily maintenance to ensure safe operation and maximum lifespan:
- Visual inspection: Check for damage to battery casing, cables and connections before each shift.
- Electrolyte level check: For lead-acid batteries, ensure proper fluid levels using distilled water only (not required for sealed or lithium-ion units).
- Terminal condition: Verify terminals are clean, tight and free from corrosion, look for white powdery deposits that require cleaning.
- Charge level verification: Check the battery charge indicator at the start of each shift, ensuring sufficient charge for the planned operations.
- Proper securing: Confirm the battery is properly secured in its compartment to prevent movement during operation.
Always wear appropriate PPE (including eye protection and acid-resistant gloves) when handling batteries, and follow manufacturer guidelines for charging procedures. For detailed guidance, see our comprehensive forklift battery guide and learn 12 ways to extend the life of your forklift battery.
Frequently Asked Questions
Do you need a licence to operate an electric forklift?
No, there is no legal “forklift licence” in the UK for any power source. Operators need recognised training and a valid certificate of training that confirms they have completed an approved course. Because certification is based on truck type rather than power source, an operator moving to an electric truck should have conversion training where needed.
Is conversion training needed to move from diesel to electric?
Yes, conversion training is recommended when an operator certified on one truck moves to another, including from a diesel counterbalance to an electric counterbalance. HSE guidance categorises certifications by truck model rather than fuel type, but electric trucks handle differently, so a short conversion course confirms competence. It is usually much quicker than a full novice programme.
How long do electric forklift batteries last?
Modern lead-acid batteries typically last 1,500-2,000 charging cycles, equating to approximately 5-7 years with proper maintenance. Lithium-ion batteries generally last longer, with 3,000-5,000 cycles possible, potentially extending lifespan to 8-10 years, albeit at a higher initial cost.
Can electric forklifts be used outdoors?
Yes, most four-wheel electric forklifts can be used outdoors on smooth, hard surfaces in dry conditions. However, they typically have lower ground clearance than diesel alternatives and may struggle on rough terrain. For frequent outdoor use in challenging conditions, diesel units or ruggedised electric models with weather protection should be considered.
Are electric forklifts cheaper to maintain?
Yes, electric forklifts have approximately 30-40% lower maintenance costs compared to diesel equivalents. This is due to fewer moving parts, no engine oil changes, and simpler mechanical systems. The primary maintenance costs involve regular battery checks and eventual replacement, which is generally more predictable and manageable than combustion engine maintenance.
How much does it cost to charge an electric forklift?
At current average UK electricity rates (28-32p per kWh for businesses), a full charge for a typical electric forklift costs approximately £7-£12. This provides 8-10 hours of operation, resulting in an hourly running cost of around £0.90-£1.50, significantly lower than diesel alternatives at £4-£6 per hour.
How often should operators receive refresher training?
The HSE recommends refresher training every 3-5 years, though many employers opt for more frequent updates, particularly in high-risk environments. The law requires operators to remain competent at all times, so refresher intervals should be determined based on risk assessment, frequency of operation, and any changes to equipment or procedures.
Do electric forklifts have the same lifting capacity as diesel?
Yes, electric forklifts are available in the same lifting capacity ranges as diesel models, from 1-tonne pallet trucks to 10+ tonne heavy-duty units. Modern electric drivetrains often deliver better torque characteristics than diesel equivalents, sometimes offering superior performance for heavy lifting applications.
Is Advanced Fork Truck Training accredited?
Yes, Advanced Fork Truck Training is an AITT-accredited training provider. Our electric forklift courses provide recognised certification that meets HSE requirements, giving employers independent, documented proof that operators are competent. Courses are delivered across London and the South-East by experienced instructors.
Get Compliant, Stay Efficient, Train Your Team With AFTT
Electric forklift trucks represent the future of material handling, offering compelling financial, environmental and operational advantages over traditional diesel alternatives. With no specialised licence category required and a straightforward transition process, businesses across the UK are increasingly making the switch to electric.
Making sure your operators are properly trained maintains compliance with HSE regulations and maximises your return on investment through safer, more efficient operations and reduced equipment damage.
AFTT provides fully accredited electric forklift training courses across London and the South-East, delivered by experienced instructors with industry-specific knowledge. Whether you’re training new operators or having experienced drivers take refresher courses, our tailored programmes ensure your team is equipped with the skills and knowledge needed to operate these vehicles safely and productively.
To discuss your specific training requirements or book a course, call our team today on 0800 123 4567 or complete our enquiry form.
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